Draw-tite 24809 SPORTFRAME HITCH User Manual download pdf

Installation Instructions

Part Numbers:

24809, 60895, 77180

Hitch Shown In Proper Position

Equipment Required:

Wrenches: 11/16”, 3/4, 7/8

Drill Bits: None

1. Lower muffler by sliding the rear (2) muffler hanger studs out of rubber isolators that hold muffler up. It helps to spray a lubricant

such as WD-40 to help remove studs out of isolators.

2. Fish wire carriage bolts and blocks with bolt leaders supplied through large access slots in frame as shown in diagram above.

Make sure that the 1/2” bolt and 1/2” bolt block is used on the Driver’s side forward hole.

3. Raise hitch into position, being careful not to push bolts back up into frame. Install 3/16” spacer blocks between hitch bracket

and vehicle frame both sides as shown.

4. Install conical washers and nuts as shown above. Again being sure to install 1/2” conical washer and 1/2” nut on 1/2” bolt on

driver’s side forward.

5. Tighten all fasteners with torque wrench

. - 1/2” Gr. 5 fastener to 75 lb.ft. (102N*M)

- 7/16” Gr. 5 fasteners to 50 lb.ft. (68N*M).

6. Reinstall muffler hangers.

Rev. A2-20-0824809NSheet 1 of 3

z 2008 Cequent Towing Products

Washer-conical, 1/2”Qty. (1)Block, 1/4” X 1” X 3” with square hole for 1/2” bolt.Qty. (1)

Nut-hex, 1/2”Qty. (1)Bolt-carriage, 1/2”-13 X 1-3/4” Gr5 Qty. (1)

Washer-conical, 7/16”Qty. (3)Block, 1/4” X 1” X 3” with square hole for 7/16” bolt.Qty. (3)

Bolt leader, 7/16” Qty. (1) Bolt Leader, 1/2”Qty. (2)Block Spacer, 3/16” X 1-1/2” X 2”Qty. (2)

Nut-hex, 7/16”Qty. (3)Bolt-carriage, 7/16” -14 X 1-3/4” Gr 5Qty. (3)

Note: check hitch frequently, making sure all fasteners and ball are properly tightened. If hitch is removed, plug all holes in trunk pan or other body panels to

prevent entry of water and exhaust fumes. A hitch or ball which has been damaged should be removed and replaced. Observe safety precautions when working

beneath a vehicle and wear eye protection. Do not cut access or attachment holes with a torch.

This product complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5

and SAE J684.

Fastener Kit: 24809F

Do Not Exceed Lower of Towing Vehicle Manufacturer’s Rating or

200lb. (91 Kg)2,000lb. (908 Kg)

Weight Carrying

Ball Mount

Max Tongue

Max Gross

Trailer WT

Hitch type

Wiring Access Location:

PC1, PC2

Form: F205 Rev A 5-6-05

Note: Use Drawbar Kit

3594 in rise position only.

Passenger’s side

frame

Before tightening bolts slide hitch

towards Driver’s side for more

clearance for muffler hanger.

Access slot, typical

both sides

Installation Instructions

Saturn Astra

5 Door XE & XR, 3 Door XR

Vehicle

frame

Gap for

spacer block

NOTE: Install block

between hitch bracket

and frame as shown.

Bumper

fascia

Driver’s side

frame

1 2 3

Summary of Contents

Page 1 - Installation Instructions

Installation InstructionsPart Numbers:24809, 60895, 77180Hitch Shown In Proper PositionEquipment Required:Wrenches: 11/16”, 3/4, 7/8Drill Bits: None1.

Page 2 - Instructions d’installation

Instructions d’installationNuméros de pièces :24809, 60895, 77180Attelage montré dans la position appropriéeÉquipement requis :Clés : 11/16”, 3/4, 7/8

Page 3 - Instrucciones de instalación

Instrucciones de instalación Números de partes:24809, 60895, 77180El enganche se muestra en la posición correcta Equipo necesario:Llaves: 11/16”, 3/4

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Draw-tite 24809 SPORTFRAME HITCH User Manual

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Summary of Contents

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