Draw-tite 7902 TRUNNION BAR WT.-DIST. User Manual

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INSTALLATION INSTRUCTIONS
Trunnion Style
Weight Distributing Kits
PLYMOUTH, MI.
HIGH-PERFORMANCE BALLMOUNT
D*
D*
J
E
B
**
K
B
K
*D not included in all kits
**B not included in all kits
INITIAL SET-UP
1. Line up tow vehicle and trailer on level pavement, in straight-ahead position, uncoupled.
2
Level the trailer and measure and record the distance from the ground to the top of the ball socket (X dimension Fig 1)
G
L
2
.
Level
the
trailer
and
measure
and
record
the
distance
from
the
ground
to
the
top
of
the
ball
socket
(X
dimension
Fig
.
1)
.
3. Select a hitch ball with a diameter that matches the trailer coupler size. The three most common sizes are 1-7/8", 2",
and 2-5/16". Select ball with 1-1/4" or 1" threaded shank that is V-5 rated equal to or greater than trailer gross vehicle
weight rating (GVWR). A thin jam nut (.72” thick) should be used on standard ballmount to prevent interference with
spring bar trunnion.
WARNING: Raised balls usually have reduced load ratings. Ball rating MUST equal or exceed trailer GVWR.
4. Attach hitch ball to the ballmount (G). Standard height hitch balls with 1-1/4" shanks are supplied with lockwashers and
nuts (If you must use a 1” shank ball, use bushing 58184 (B) to reduce hole size in ballmount (G) to 1”). Always use a
lockwasher and place washer next to nut. Unless otherwise specified by ball manufacturer torque ball nut to 450 ft/lbs for
1-1/4" nut, 250 ft/lbs for 1" nut.
5. Some installations may require a longer hitch bar (D). Extended bumper guards, pickup truck "caps", or rear mounted
spare tires can limit turn angles unless a longer bar is used. Individual hitch bars (D) are available in various sizes.
6
I h hi h b (D) i h hi h b d i ll ll i Pl b ll (G) hi h b d d
6
.
I
nsert t
h
e
hi
tc
h
b
ar
(D)
i
nto t
h
e
hi
tc
h
b
ox an
d
i
nsta
ll
a pu
ll
p
i
n.
Pl
ace
b
a
ll
mount
(G)
onto
hi
tc
h
b
ar an
d
move up or
d
own
for proper height. Hitch bar may be used in either the up or down position (see below).
NOTE: Ball height should be greater
than coupler height (measured in step 1) to compensate for vehicle "squat”
(approximately 3/4” to 1”).
HIGHEST POSITION
LOWEST POSITION
66006IN-13JAN06H PCN7968 ©2006 TOWING PRODUCTS, INC Litho in USA
For Installation Assistance or Technical Help, Call 1-888-521-0510
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1 2 3 4

Summary of Contents

Page 1 - INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONSTrunnion StyleWeight Distributing KitsPLYMOUTH, MI.HIGH-PERFORMANCE BALLMOUNTD*D*JEB**KBK*D not included in all kits**B not i

Page 2

For vehicles with air springs, air shocks or automatic leveling system, check vehicle owners manual. Unless otherwise specified, level the vehicle wit

Page 3

INITIAL HOOK UP NOTE: Car and trailer should be loaded and ready for travel before final leveling.1. Pick reference points on front and rear wheel wel

Page 4

WARNINGS: LOADED BALL HEIGHT SHOULD NEVER BE GREATER THAN UNCOUPLED BALL HEIGHT. Front wheel overload and loss of rear wheel traction can result, and

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