Issue: A
11/13/08
KIA
Rondo
2008 on
RAIL BAR MOUNT
ROOF RACKS
Product code number: 59809
Maximum Carrying Capacity:
110 lbs
50 kg
59809N
Fitting Instruction Sheet No.
Fig.3
Fig.1 Fig.2
Please read these instructions thoroughly before commencing
installation.
ASSEMBLY OF CROSS BARS
1 Ensure that the Rail Bars are clean; free from dust and grease.
2 Pre-assemble the End Supports into Cross Bars. They are
designed to be a tight fit: Use a rubber mallet if necessary (Fig.1).
3 Slide Top Strap into End Support (slotted end first). Making sure
curled edge is facing down (Fig.2). Fit Special Bolt through the slot
closest to the curled end of the Top Strap. This will allow correct
Strap alignment while fitting Screw in Step 4.
4 Push rubber Buffer Strip back about 20mm until the screw hole
appears (Fig.3). Fit Screw and tighten. Replace Buffer Strip.
5 Please note the Top Strap is designed to slide in and out to aid in
fitting ( Fig.4).
NOTE: The longer cross bar assembly is fitted to the front of the
vehicle. Check labelling on the underside of the cross bars.
FINAL CHECK
Ensure that both bars are parallel and are square to the front and
rear axis of the vehicle. After loading check Bolt tightness and
ensure that Straps are correctly engaged to the vehicle.
USAGE INSTRUCTIONS
Loads should be evenly distributed and secured. A number of
accessories for carrying special loads is available. Only use
NON-STRETCH tie down straps.
Any weight carried on the vehicle will adversely affect its handling
particularly in cornering or in a cross wind and the vehicle should
therefore be driven with increased caution.
Regularly check the tightness of the Locking Straps and the security
of the load.
Be aware of the statutory requirements regarding maximum
permissible projections from vehicles.
FITTING OF CROSS BARS TO VEHICLE
6 Place Cross Bars on the vehicle at the recommended positions
shown along the Rail Bars ( Fig. 5). Pull the Top Strap out slightly (
5 to 6 mm) to allow Cross Bars to fit onto the vehicle Rail Bars
(Fig.4).
7 Place Bottom Strap under the Top Strap with the Tab facing
inward and upward (Fig. 6). While holding the Bottom Strap in
place loosely fit the Special Bolt with Key provided. Fit each corner
in this manner. Check that the Cross Bars are centrally located
between the vehicles Rail Bars.
8 Gradually tighten bolts alternatively ensuring Straps are properly
engaged, until even tensioning is acheived. While tightening the
Bolts pull the Bottom Strap out while pushing the Top Strap in
(Fig.7). PLEASE NOTE: Do not over tighten bolts.
Fig.4
While tightening
pull outwards
While tightening
push inwards
28-3/8” (720mm)
Fig.5
Fig.6
Fig.7
Cross Bar
Buffer Strip
Screw
Top Strap
End Support
Top Strap slides
as shown to aid
fitting
Special
Bolt
Rail Bars on Vehicle Roof
Dimensions
taken from where
rail meets
stanchion
FRONT
REAR
Cross Bar
Buffer Strip
Ta b
Rail Bar on
V ehicle Roof
T op Strap
End Support
Special Bolt
Screw
Bottom Strap
www.rolaproducts.com
Cequent Towing Products - Plymouth, MI
Technical Service: (888)521-0510
(4 pages)
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